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China factory ISO/Ts 16949 Die Casting Motorcycle Automotive Parts Gear Box gearbox for agricultural machinery

Product Description

Product Description

Business Type Manufacture
Materials Aluminum.
Processing CNC machining, CNC lathe/turning, 3/4/5 axis CNC milling, wire-cutting, EDM, grinding, Drilling, tapping etc.
Surface treatment Anodized, passivation, heat treatment, painting, power coating, black oxide, silver/gold plating, electrolytic polishing, nitrided, phosphating,
sandblasting, nickel/zinc/chrome/TiCN plated.
Application Industry Aerospace, automotive, medical, telecommunications, electronic, packing, sensors, optical instruments, computers, motorcycles, bicycles,scooter etc.
Quality control 100% full inspection for small QTY, ISO sampling inspection for mass productions.
Max Tolerance ISO8062-CT6; ISO2768-Mk
Certificates ISO9001;IATF16949  
Lead Time 1.Samples delivery:60-90 working days
2.Orders delivery:40-60 working days
Shipping Terms As per customized specifications
Packing Bubble wrap/pearl wool + Carton or Pallet; As per customized specifications.
Sea Port HangZhou
Payment terms T/T in advance, PayPal or Western Union is acceptable.
Trade Terms EXW, FOB, CIF, As per customer’s request
Drawing format PDF, DWG,CAD, DXF, STEP, IGS etc
Note All cnc machining parts are custom made according to customer’s design drawings or exsiting samples, we have no any ready parts in stock for sales.
If you have any cnc machining parts need to be made, please feel free to send your kind drawings/samples to us.

 

Certifications

 

 

Our Advantages

EMP Casting Advantage
1.We specialized in doing OEM/ODM products according to customers’ drawings or samples
2.You will save 20% cost with CZPT fully automatic facility.
3.Prompt Molding and Sampling time less than 40 days,will make your clients happy.
4.Reliable product quality, IATF16949, certificate to insure in your projects. 
5.One-stop Service on your projects, Molding, Die Casting, Machining, Finishing, Coating.

 

Company Profile

About us
EMP is a global, full-service manufacturer of precision aluminum die casting products. With more than 20 years’ experience in research & development, manufacturing, and precision machining for the aluminum die casting industry, we are proud to work with some of the world’s top automotive, engineering, electronics, and telecommunications companies.

We provide experienced engineering, technical management, and quality assurance teams ready to support the most challenging projects. We have assisted clients with precision machined prototypes, die design, extensive product testing, and volume manufacturing.

Supporting nearly 500 employees, our 50,000 square meter campus is top-notch, with production areas that feature more than 20 advanced 160T-1600T die-casting machines, 50+ CNC machining centers, 3 large CMMs, and a host of other machines, including: x-rays, spectrometers, leak testers, and ultrasonic cleaners.  

We are certified ISO 9001, IATF 16949, and deliver an output of 5,000 tons of precision aluminum alloy products each year. We have dedicated over 15% of our staff to our quality control efforts and implement quality control in all phases of production. We manufacture a diverse range of products in the automotive, electronics, telecommunications, and electric motor markets.
We are located 1.5hrs west of the HangZhou Airport in HangZhou, China, in a region known for its world-class technical development and manufacturing capabilities, industrial facilities, and extensive logistics and transportation network.

Our team at CZPT is committed to providing you the best result for your custom projects, utilizing the most advanced equipment and techniques available today. We’re here to turn your ideas into reality quickly, accurately and at a competitive price.
Our Mission

Delivering cutting-edge products through world-class die-cast manufacturing and unparalleled quality.

Our Vision

  1.Lead the way in precision die-cast manufacturing
  2.Earn respect CZPT by surpassing expectations
  3.Deliver consistent results to our customers with our commitment to quality
  4.Foster an environment of learning and continuous improvement
  5.Invest in innovative technology and talent

Our Values

1.Innovation
    We are committed in finding new ways to deliver better results
2.Collaboration
    We take pride in working together to find the best solutions
3.Integrity
     We strive to earn and keep trust with everything we do
4.Drive
     We are motivated in bringing new ideas to life

FAQ

1.How to get a quote?
Kindly send us the drawing of your product,please. Including details as below: a.Materials b. Surface Finish c. Tolerance d. Quantity If you need solutions for your application, kindly send us your detail requirements, and we will have engineers to service you.
2.How does the payment process work?
Payment terms are flexible for us. We can accept different type payment way.
3.How do I know about the production?
We will double confirm your requirements and send you the sample before the mass production as you required. During the mass production,we will send you pictures and videos of the processing.
4.How do I know about the delivery?
Before shipment we will confirm with you about all the details including Cl and other attention issues.After ship out, we will inform you of the tracking number and keep updating the latest shipping information for you.
5.What will you do for after sales?
We will follow up and await your feedback. Any question related to our metal parts, our experienced engineers are ready to help. And welcome to contact for any supporting of your other application even if their is no relationship with our products.

 

 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Lead Time of Samples: 40 Days
Transport Package: 1PC/Bubble Bag, Catton & Pallet
Specification: OEM
Trademark: EMP
Origin: Guangdong China
Customization:
Available

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Customized Request

agriculturalparts

Choosing the Right Agricultural Gearbox

There are a number of different types of agricultural gearboxes available. Some are Bevel, while others are Shaft-mounted, bearing-mounted, or CZPT gearboxes. To learn more about these different types, read on. We’ll explain how each works and what to look for in an agricultural gearbox. Alternatively, you can search for information on each type on the web. Agricultural gearboxes can be a great option for your next project.

Bevel gearboxes

Bevel gearboxes are a type of mechanical transmission system that uses enclosed spiral and straight bevel-gears to transmit rotational power. They are typically mounted on a right-angle shaft and have a wide range of horsepower and ratios. Some bevel gearboxes are designed to be installed at varying angles. For example, CZPT Gearbox provides bevel gear drives for portable grain augers, elevators, and carts.
Bevel gearboxes are the most common type of gearbox. They have a single-stage design and the beveled edges of two gears interlock to transfer torque and rotation. Bevel gearboxes have multiple advantages over other types of gearboxes. They are also more cost-effective, run quietly, and produce less transmittable torque. They are designed to be used in low-torque applications.
A right-angle gearbox is used for a variety of agricultural applications. It is well-suited for use with offset rotary fillers and hollow output shafts. It has a reduction ratio of 2.44:1. The gearbox is built with a cast-iron case and can produce power rates up to 49kW. These bevel gearboxes are used in small agricultural work, including crop treatment, soil preparation, and cement mixers.
Spiral and straight bevel gears have two major benefits. The first is more durable, while the latter is quieter. Both types have their advantages and disadvantages. Bevel gears can be noisy, so they may not be the best choice for your equipment. But the latter has many benefits. The Spiral bevel gear has a high degree of total coverage, but it costs more to produce.

Shaft-mounted

Shaft-mounted agricultural gearboxes are designed for conveyer systems. These devices have interchangeable mounting dimensions with CZPT and CZPT gearboxes. Agricultural gearboxes are critical to the entire food chain. Worn gears can cause significant loss to farmers. As a result, it is essential to purchase high-quality gearboxes for your farm equipment. The following are some tips to choose the right gearbox for your needs.
Agricultural tractors include an internal combustion engine 10 and a speed change gearbox. The engine’s cylinder block is mounted on the gearbox casing. The gearbox casing extends under the driver’s position and has an elongated shape in the longitudinal direction. The gearbox casing is connected to the rear axle casing 15 by a connecting shaft. The shafts are designed to engage and disengage in opposite directions.
The mounting position of the gearbox is an important consideration. Some applications require no foundation for the gear drive. Generally, a shaft-mounted agricultural gearbox can be attached to the drive equipment via a low-speed shaft. In addition, the shaft is secured around a solid shaft. Rigid flange couplings may be used to connect the gear drive and driven equipment. This type of mounting is preferred for applications where there is no foundation.
Shaft-mounted agricultural gearboxes are designed to optimize machine performance. CZPT Gearbox Company is an innovative company that manufactures top-quality gear drives for a variety of agricultural machinery. They can reverse engineer existing designs or create custom gearboxes for your farm machinery. These agricultural gearboxes are designed to help farmers optimize their machines for maximum efficiency. They transmit power from the input shaft to the output shafts and facilitate change of speed, direction, and rotation.
agriculturalparts

Shaft-mounted with bearings

If you are looking to buy an agricultural gearbox, it will be beneficial to look at the different types of shaft-mounted gearboxes available. Shaft-mounted gearboxes are often made of steel, and are commonly constructed with AGMA class 12 gearing. They typically utilize tapered roller bearings on all shafts, and have a patented triple seal system that prevents dirt and moisture from getting inside. Additionally, they are easy to install and remove, as they don’t require any tools. Finally, they are built to last with minimal maintenance, and will provide maximum uptime.
Shaft-mounted agricultural gearboxes are generally made of steel, and are available in both cylindrical and square shapes. Some types of shafts are able to rotate axially within the bearing while maintaining radial load carrying capabilities. Despite the differences in the shapes of these shafts, they offer high levels of efficiency and performance. For example, the Float-A-Shaft(r) 3 to 2 right-angle gearbox can accommodate both round and square-base mounting, and is capable of generating up to 1100 in-lbs of torque.
Shaft-mounted agricultural gearboxes are constructed from two types of roller bearings: cylindrical roller bearings and tapered roller bearings. A cylindrical roller bearing has one row of balls that are enclosed within a cage, and it has a single axis. The other two rows of bearings have a single or double-row arrangement. Both of them have high axial rigidity and can handle high axial loads.

CZPT gearboxes

The demand for food has skyrocketed since the turn of the century, and the World Bank estimates that the number of people on the planet will grow by 80 million annually by 2025. As the demand for food grows, agricultural machinery manufacturers are coming up with innovative ways to make the most of their land. This results in shorter cropping cycles and greater wear and tear on farm equipment, including CZPT agricultural gearboxes.
Bevel gearboxes are enclosed straight or spiral gears that transmit rotational power to various parts of agricultural machinery. They are available in a variety of right-angle and spiral configurations. The CZPT Gearbox, for example, features a 68-degree bevel gear drive for augers and grain carts. The company also offers a 50-degree bevel gear drive. These gearboxes are made with the latest technology and incorporate horizontally split housing designs.
Agricultural gearboxes from CZPT are available in a variety of designs, including reversing gears. Reversing gears feature ball bearings that reduce friction and increase efficiency. This gearbox can be purchased in a wide range of power ratings and blade counts, allowing the farmer to choose the one that works best for their needs. This will ensure long-term functionality and effectiveness. So whether you’re a farmer or a manufacturer of agricultural equipment, a CZPT agricultural gearbox will work for you.

Bevel gearboxes with bearings

The bevel gearing is a popular choice for agricultural gearboxes due to its high load capacity. The bevel gearing is widely used in mechanical transmission systems, including agricultural tractors. For modern harvesters, high-performance gearboxes are necessary for smooth operation. Leading agricultural equipment manufacturers rely on CZPT Gearbox Company to provide these high-quality and durable drive systems. This is why we supply bevel gearboxes for agricultural machinery.
A bevel gearbox can be either straight or helical. The latter option is the simplest type and tends to be cheaper to produce. However, it is difficult to realize small profile coverage with straight gearwheels. Furthermore, it is less efficient in transmitting torque. The bevel gearbox can be used for both clockwise and counterclockwise rotation. It is available with a standard mount and aluminum casing.
Depending on the type of agriculture machinery, bevel gearboxes with bearings are suitable for many tasks. Their versatility allows them to be used in a variety of mechanical applications. The double gear allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Besides bearings, other factors influence the performance of agricultural gearboxes. Insufficient data may make it difficult to obtain the exact gear. For this reason, a broken gear requires a detailed manufacturing drawing. This drawing requires expertise in technical gear, as well as specialized engineering manpower. It also increases the cost of production. The gears are subjected to heat treatment before being shipped to the customer.
agriculturalparts

Bevel gearboxes with CZPT gearboxes

The demand for agricultural products has increased dramatically since 2010. The world population is increasing at a rapid pace (80 million people per year until 2025), but land is not. Farmers are looking for ways to maximize their land’s potential to grow more food. This increased demand for agricultural machinery is driving the need for highly efficient gearboxes. With replacement parts easily available, manufacturers can meet the growing demand for agricultural equipment.
China factory ISO/Ts 16949 Die Casting Motorcycle Automotive Parts Gear Box   gearbox for agricultural machinery	China factory ISO/Ts 16949 Die Casting Motorcycle Automotive Parts Gear Box   gearbox for agricultural machinery
editor by CX 2023-11-24

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