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China R Series Helical Gear Inline Gear Boxes agricultural machinery gearboxes

Merchandise Description

Starshine Drive R series Helical Geared Motor

Features:
-High efficiency: 92%-ninety seven%
-Compact construction: Small offset output, two stage and three stage are in the exact same box.
-High precision: the equipment is made of large-quality alloy metal forging, carbonitriding and hardening treatment method, grinding procedure to guarantee large precision and secure operating.
-Higher interchangeability: highly modular, serial style, powerful flexibility and interchangeability.

Complex parameters

Ratio 3.41-289.74
Input energy .12-160KW
Output torque 61-23200N.m
Output pace 5-415rpm
Mounting sort Foot mounted, flange mounted, foot and flange mounted, one-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Approach Flange input(AM), shaft input(Ad), inline AC motor input, or AQA servo motor
Brake Launch HF-handbook release(lock in the brake release placement), HR-guide launch(autom-atic braking position)
Thermistor TF(Thermistor security PTC thermisto)
TH(Thermistor safety Bimetal swotch)
Mounting Place M1, M2, M3, M4, M5, M6
Type R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing substance HT200 large-strength solid iron from R37,forty seven,fifty seven,67,seventy seven,87
Housing content HT250 High strength solid iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment method
Effectiveness 92%-97%
Lubricant VG220
Security Course IP55, F class

About CZPT Drive 

ZheJiang CZPT Co.,Ltd(Starshine) have a powerful specialized drive with over 350 workers at present, such as above thirty engineering technicians, 30 good quality inspectors, masking an region of 80000 square meters and varieties of advanced processing devices and tests equipments. We have a good basis for the market software improvement and service of high-end speed reducers & variators possessing to the provincial engineering engineering study center,the lab of gear velocity reducers, and the foundation of present day R&D.

Our products are widely utilised in ceramic industry, glass industry, woodworking machinery , substantial voltage switch, foods & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the specialist solution & provider for the medium and high-conclude buyers, and our gearboxes are greatest-offering in domestic, and even in overseas , this kind of as in Europe, North The us, South America, Middle East, South Asia, Southeast Asia, Africa…etc.

 In the future , CZPT will maintain the creed of “serving client, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the idea of “high quality generates price” to focus on the customers’ requirements and supply them the competitive transmission answer and generate benefit for them continuously, and make a large-conclude products producing sector and generate a favored model of changing import.

Crew

Top quality Handle
Good quality:Insist on Improvement,Try for CZPT With the improvement of products manufacturing indurstry,client never ever satirsfy with the existing good quality of our items,on the contrary,wcreate the worth of high quality.
Quality policy:to increase the all round degree in the discipline of electrical power transmission  
Top quality See:Continuous Advancement , pursuit of excellence
Top quality Philosophy:Quality results in value

three. Incoming Top quality Manage
To create the AQL acceptable amount of incoming content control, to provide the material for the entire inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to consider return, examine, rework, rework inspection dependable for tracking poor, to monitor the provider to get corrective measures to stop recurrence.

four. Procedure Top quality Management
The production website of the very first assessment, inspection and ultimate inspection, sampling according to the specifications of some projects, judging the quality modify development discovered irregular phenomenon of production, and supervise the creation department to boost, eliminate the abnormal phenomenon or state

5. FQC(Final QC)
Soon after the manufacturing division will comprehensive the merchandise, stand in the customer’s situation on the concluded merchandise high quality verification, in order to make certain the top quality of customer anticipations and wants.

six. OQC(Outgoing QC)
Right after the solution sample inspection to determine the experienced, allowing storage, but when the completed item from the warehouse prior to the official shipping and delivery of the items, there is a check out, this is referred to as the cargo inspection.Check material:In the warehouse storage and transfer status to confirm, although confirming the shipping of the merchandise is a product inspection to figure out the certified goods.

PACKING 

DELIVERY 

US $132-1,886
/ Piece
|
4 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class
US $132-1,886
/ Piece
|
4 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Customization:

###

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single stage flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.
agriculturalparts

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China R Series Helical Gear Inline Gear Boxes     agricultural machinery gearboxesChina R Series Helical Gear Inline Gear Boxes     agricultural machinery gearboxes
editor by czh 2022-12-12

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