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China Zlyj Series Extrude Machinery Screw Gearbox agricultural gearbox repairs

Item Description

1) Modest quantity
two) Huge transmission torque
three) Large performance
4) Low consumption.

Product Description :
ZLYJ gearbox collection are transmission units, which are specifically developed for single-screw extruder with high precision, difficult gear floor, accompany with thrust. Adopting the complex specifications stipulated in JB/T9050.1-1999, all CZPT gearboxes are developed accordingly.

Primary Functions:
1.The substance of equipment is the high energy alloy metal, it is made by carburizing, quenching (and other warmth treatment), gringding process at previous. The gear is in large precison ( 6 grade ) and substantial hardness ( reaches HRC54-62). Apart from, it attributes minimal sounds when working.
2. It contains large bearing potential thrust, which is performed dependable and can face up to greater axial thrust.
3. All the things are dealt with by compelled lubrication and cooling technique other than really number of tiny specification items.
four. CZPT series gearbox is adopted by 6-facet processing box. Its regular set up is horizontal, but can also be transformed to vertical installation according to customer’s requirment.
5. Effectiveness transmission, reduced noise, lengthy operaton time.

Principal parameters :

Type Spec Input Power(kw) N( enter) N(output) Output Torque Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-eight 5.five 800 one hundred 525 35 Ø35 twenty five:01:00
133-eight eight 800 one hundred 764 39 Ø50 twenty five:01:00
146-ten 11 one thousand 100 1050 fifty four Ø55 25:01:00
173-ten 18.five 900 ninety 1962 one hundred ten Ø65 twenty five:01:00
two hundred-twelve.five thirty a thousand eighty 3581 one hundred fifty five Ø75 25:01:00
225-twelve.five 45 1000 80 5371 180 Ø90 25:01:00
250-sixteen fifty five 1120 70 7503 192 Ø105 25:01:00
280-sixteen 75 960 sixty 7643 258 Ø110 twenty five:01:00
315-sixteen eighty five 960 sixty 13528 287 Ø120 twenty five:01:00
330-16 110 960 sixty 17507 360 Ø135 twenty five:01:00
375-16 132 960 sixty 21008 390 Ø150 twenty five:01:00
395-16 185 960 sixty 29442 four hundred Ø160 25:01:00
420-sixteen 160 960 sixty 31831 430 Ø160 twenty five:01:00
420-sixteen 220 960 sixty 31831 430 Ø170 25:01:00
450-20 213 a thousand sixty 40640 five hundred Ø160/Ø170 25:01:00
560-17 540 a thousand fifty 84034 seven-hundred Ø200 twenty five:01:00
630-ten 540 1000 50 15712 770 Ø250 twenty five:01:00

Our gain :
A> long time expertise and heritage .
B> lengthy time nitriding treatment method and heating treatment method by by itself .
C>advanced Fanuk collection CNC pc-controlled milling devices .
D>depth gap drilling machine in 18meters duration, which make sure the straigtnss of barrel within .
E> CAD drawing affirmation before begin generating .
F> Prompt following sale provider .
G>Land operator and registration cash twenty five, 000, 000RMB .

Our organization :
ZHangZhoug CZPT plastic equipment co.,ltd is situated in HangZhou HangZhou metropolis with manufacturer of PYM(Former HangZhou CZPT machine screw co.ltd considering that 1988). The business is specialised in generating screw barrel, gearbox CZPT collection, t die, filter and extruder equipment. It has grow to be 1 of the largest supplier of principal areas in HangZhou city which is the basement of plastic machinery.

FRQ:
one.Q:What are we?
A:We are factory, with license of import and export merchandise by ourself.
2.Q:How to get to us? 
A:The nearest airport is HangZhou airport, and the closest practice station is HangZhou station.
 
Warmly welcome to speak to us by under methods: 
 
 
 

Welcome to our firm .
 
 
 
 
 
 
 
 

US $400-6,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural
Hardness: Hardened
Type: Bevel Gear
Brand Name: Pym
Input Speed: 800
Package: Stardand

###

Customization:

###

Type Spec Input Power(kw) N( enter) N(output) Output Torque Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-8 5.5 800 100 525 35 Ø35 25:01:00
133-8 8 800 100 764 39 Ø50 25:01:00
146-10 11 1000 100 1050 54 Ø55 25:01:00
173-10 18.5 900 90 1962 110 Ø65 25:01:00
200-12.5 30 1000 80 3581 155 Ø75 25:01:00
225-12.5 45 1000 80 5371 180 Ø90 25:01:00
250-16 55 1120 70 7503 192 Ø105 25:01:00
280-16 75 960 60 7643 258 Ø110 25:01:00
315-16 85 960 60 13528 287 Ø120 25:01:00
330-16 110 960 60 17507 360 Ø135 25:01:00
375-16 132 960 60 21008 390 Ø150 25:01:00
395-16 185 960 60 29442 400 Ø160 25:01:00
420-16 160 960 60 31831 430 Ø160 25:01:00
420-16 220 960 60 31831 430 Ø170 25:01:00
450-20 213 1000 60 40640 500 Ø160/Ø170 25:01:00
560-17 540 1000 50 84034 700 Ø200 25:01:00
630-10 540 1000 50 103132 770 Ø250 25:01:00
US $400-6,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery, Agricultural
Hardness: Hardened
Type: Bevel Gear
Brand Name: Pym
Input Speed: 800
Package: Stardand

###

Customization:

###

Type Spec Input Power(kw) N( enter) N(output) Output Torque Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-8 5.5 800 100 525 35 Ø35 25:01:00
133-8 8 800 100 764 39 Ø50 25:01:00
146-10 11 1000 100 1050 54 Ø55 25:01:00
173-10 18.5 900 90 1962 110 Ø65 25:01:00
200-12.5 30 1000 80 3581 155 Ø75 25:01:00
225-12.5 45 1000 80 5371 180 Ø90 25:01:00
250-16 55 1120 70 7503 192 Ø105 25:01:00
280-16 75 960 60 7643 258 Ø110 25:01:00
315-16 85 960 60 13528 287 Ø120 25:01:00
330-16 110 960 60 17507 360 Ø135 25:01:00
375-16 132 960 60 21008 390 Ø150 25:01:00
395-16 185 960 60 29442 400 Ø160 25:01:00
420-16 160 960 60 31831 430 Ø160 25:01:00
420-16 220 960 60 31831 430 Ø170 25:01:00
450-20 213 1000 60 40640 500 Ø160/Ø170 25:01:00
560-17 540 1000 50 84034 700 Ø200 25:01:00
630-10 540 1000 50 103132 770 Ø250 25:01:00

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.
agriculturalparts

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China Zlyj Series Extrude Machinery Screw Gearbox     agricultural gearbox repairs		China Zlyj Series Extrude Machinery Screw Gearbox     agricultural gearbox repairs
editor by czh 2023-01-26

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